Surfacing wear-resistant plates can be customized in various shapes and adapted to different working conditions

2025-08-19

Xinyuan Botong's welded wear-resistant plates, with their highly flexible and customizable features, have become a "universal adaptor" for complex industrial conditions. Their customization capabilities extend to every detail of shape, performance, and application scenarios. In terms of shape customization, they transcend the limitations of traditional steel plate processing: laser cutting technology enables precise shaping of custom contours with millimeter-level accuracy. Complex structures like the tooth grooves of mining crushers and the curved baffles of construction waste disposal equipment can be formed in a single step. Combined with CNC bending equipment, the plates can be bent into any angle from 15° to 165°, perfectly fitting irregular components such as pipeline elbows and inclined chutes. This "on-demand shaping" capability eliminates the need for equipment manufacturers to modify their designs to accommodate standard steel plates, directly shortening the R&D cycle by over 30%.

welded wear-resistant plates

In terms of performance, the customization capability of surfacing wear-resistant plates has become the key to coping with diverse working conditions: in mining, welded wear-resistant plates facing the continuous impact of thousands of tons of ore per day, the thickness of the wear-resistant layer can be increased to 12mm. At the same time, 2% vanadium is added to the alloy formula to form vanadium carbide reinforcement particles with a hardness of 62HRC, which extends the service life of the bucket liner by 8-10 times that of ordinary steel plates; in the high-temperature rolling scenario of the metallurgical industry, by adjusting the chromium-nickel alloy ratio to 18:9, the wear-resistant plate can maintain stable wear resistance at a continuous high temperature of 800℃, completely solving the pain point of ordinary steel plates with a sudden drop in hardness at high temperatures; in the high-frequency vibration environment of construction machinery, the "base tempering + surface surfacing" composite process is adopted to ensure that the plate has a tensile strength of 345MPa and can withstand 300 vibration shocks per minute without cracking.

welded wear-resistant plates


The value of customization is clearly demonstrated in the practice of a cement plant with an annual output of 5 million tons. welded wear-resistant plates By customizing cladding wear-resistant plates with stepped protrusions as silo linings, the protrusions not only slowed material flow but also reduced wear by 70%. The lining, which previously required monthly replacement, is now replaced every six months, saving over 200,000 yuan in annual maintenance costs for a single production line. This "tailor-made" feature makes cladding wear-resistant plates irreplaceable in the field of industrial wear resistance.



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