condition of delivery
wear and tear for 4,000 hours
wear and tear for 6,000 hours
wear and tear for 8,000 hours
A power plant customer experienced premature failure of their grinding rollers after using low-cost
hardfacing wires from another supplier. Due to insufficient wear resistance, the rollers deteriorated
rapidly, requiring replacement after only 4,000 hours of operation (as shown in the attached wear
progression records: severe wear at 4,000 hrs, critical damage at 6,000 hrs, and complete failure
by 8,000 hrs).
We recommend switching to our premium wear-resistant hardfacing wires, specifically engineered for
high-stress industrial applications. Our wires deliver exceptional durability, extending roller service life by
over 100% compared to generic alternatives. Laboratory and field tests confirm that components
hardfaced with our wires maintain structural integrity beyond 8,000 hours under similar abrasive
conditions. By minimizing downtime and replacement costs, our solution ensures long-term operational
efficiency for critical equipment like power plant grinding rollers.